Illustrator Tackle Twill

I’m sure you’ve seen tackle twill on a hoodie before. It’s a widely used embroidery technique that involves sewing down nylon twill to a garment with zig zag stitching. This tutorial will show you how to simulate a tackle twill look with Illustrator’s Appearance palette. I’ve found that most people don’t understand the Appearance palette and that’s unfortunate because it’s really powerful. When we’re done you will be able to apply this style to any text or shape within Illustrator.

Step 1

Add some text to your artboard using a thick bulky font like College from DaFont.

Step 2

Increase the tracking on your text to add some space between the letters.

Step 3

Call up the Appearance palette and add a new fill to your text. Window > Appearance (Shift F6). Change the new fill color to orange-yellow.

Step 4

Select the stroke of your text in the Appearance palette and change the color to light blue. Set the weight of the stroke to 14 pt.

Step 5

Now you’re probably saying to yourself, “This isn’t right! You can hardly see the yellow now.” To fix this, click-and-drag the new stroke below the orange-yellow fill in the Appearance palette. Problem solved!

Step 6

Add another stroke to your text with the Appearance palette.

Step 7

Set the color of the new stroke to a dark yellow, the weight of the stroke to 1 pt, and add a 3 pt dash.

Step 8

Now we’ll offset the dashed stroke  -2 pt by applying the Offset Path effect. Effect > Path > Offset Path.

Step 9

Add a white 1 pt stroke to your text and offset it by 2 pt by following the same steps as above.

Step 10

To create the zig zag stitch you will add two more effects to the white stroke. First apply the Roughen effect which will add lots of equidistant points to our stroke path. Effect > Distort and Transform > Roughen. Now add the Zig Zag effect which will zig zag all of the extra points we just added. Effect > Distort and Transform > Zig Zag.

Step 11

Almost Done! Duplicate the white zig zag stroke and change its color to medium blue.

Step 12

Adjust the offset of the new medium blue stroke to 7 pt.

Step 13

Whoops, I forgot a step. Add one more stroke to your text to fill in the area between the yellow fill and the white zig zag stitch. Set the new stroke weight to 4 pt and the color to the same yellow as your text fill. Finally, click-and-drag the new yellow stroke below every other stroke and just above the text fill in the Appearance palette. Have a look at my final Appearance palette to see if you have everything in the right place.

Final Result…

[button url="http://www.box.net/shared/2lc97be93l" style="red" size="small"] Download Project Files [/button]

Extra Credit

By using the Appearance palette and Illustrator’s effect menu for every step of this tutorial you new tackle twill effect is self contained. This means you could drop this effect into the Graphic Styles palette and apply it to any text or shape you would like. It also means that every setting you applied during this tutorial can be changed within the Appearance palette. Be sure to try different settings and come up with your own tackle twill styles.

Like this post? Let ‘em know!

Comments

  1. brown turk says:

    AWESOME JOB BRO! excellent use of textures, thanks for sharing!

  2. Marcos Cortes (Dominican Republic) says:

    Awesome, thanks for sharing. something new for me .

  3. Cloud No9 says:

    I’m rather new at Illustrator and perhaps I may need your help.

    In Step 8 (Offset Path effect. Effect > Path > Offset Path) I cannot apply the offset path effect to the type. Actually this option is inactive. Should I proceed outlining the type? I tried it by I could really control the stroke very easily.

    I would really appreciate your response. Thnx in advance.

    • Josh says:

      Cloud No9, you’re probably going to the actual Offset Path command which is found under Object > Path > Offset Path. This command will always be inactive when working with text since it’s not an actual path object yet. The idea behind this tutorial is to create an effect that can be applied to text and then changed live all within the Appearance Palette. For this to work you must apply the Offset Path effect which is located under Effect > Path > Offset Path. Let me know if this helped.

  4. Cloud No9 says:

    Josh, you’re an angel! It really works! Thnx!

    Silly me. Apparently, I wasn’t really concentrated at that time. I’m not really familiar with all effects – I need more practice.

    Thnx again for your kind help and all the best for the new year! Take care!

    This blog ROCKS!

  5. Zach says:

    Where can i get this font?

  6. Lisa says:

    Good tutorial but I did stumble a bit close to the end even though I got done with it in a flash.

  7. phastel says:

    I’m a loving this site… tnx a bunch dear ~ *flying kiss*

  8. Jason says:

    How did you design or where did you find the background for this tutorial?

  9. josh says:

    i have the same question as #12

    • Josh says:

      I’ve attached a PDF file explaining how to make the background jersey tile you were asking about. It’s kind of hard to explain, so let me know if you have any questions.

      You can download the PDF here!

      Thanks,
      Josh

  10. Thrash says:

    This absolutely is cool for text on tshirts… thanks! Great tut.

  11. cal says:

    it really sucks when you forget to put a step it just confuses me more.

    • Josh says:

      Sorry you got confused but that’s the great thing about using the Appearance palette, you can always go back and make adjustments to an object without using the Undo command.

  12. cal says:

    i cant get the last blue stroke to fit perfectly around the text

    • Josh says:

      cal, I can’t remedy your situation without seeing what you have so far. Check over your settings very closely to make sure they match mine exactly. All else equal, any stroke added to a path without a distortion effect should always follow the path exactly.

  13. Nice post man, will definitely come in handy at some point. Thanks!

  14. Urlaub says:

    hi all

    my new page

    http://henneshen122.wordpress.com/

    cy

  15. Ramesh Vishwakarma says:

    Great tut dude….

  16. Ramesh Vishwakarma says:

    avu to kyare nahi hatu….. :)

  17. How did you make the jersey look behind the alternative look

    • Josh says:

      Please check out the reply link here that I made to this same question a while back. It should help you with creating the background jersey pattern. Let me know if you have any more questions.

      Thanks,
      Josh

  18. huy says:

    Thanks for the great tutorial Video . Love it

  19. kAT says:

    I cant apply Offset path. Like it doesnt working. Anything I type thers no changes. My default settings for offset path in effects are 3537mm and when I set -2 or any other value, no changes at all.

  20. This is fabulous! I’m not really a graphics person and kept messing up, but eventually I got a perfect replica of my alma mater in my school colors.

    I appreciate the very clear, step-by-step directions. Very cool!

  21. Esther says:

    You. Are. Awesome!!!

  22. FashiondesignGal says:

    This is a fantastic tutorial and extremely easy to follow, however, I seem to be stumbling at step 11..duplicating the white zig zag. I duplicated it and offset the path to 7 but this makes it go wild, all over the place and spiky like Lisa Simpsons hair…if that helps! so I reduced it until it was closer to the text and not spikey anymore…but after completing all steps, I don’t have two zig zag lines!I only appear to have the first white zig zag and the blue stroke appears to be just a thick blue outline, not a zig zag. I have no idea what the issue is here, I did use a different font and version CS5 of illustrator, but cannot really see that being the issue!
    thanks for this though I shall keep trying until I get it. x

  23. FashiondesignGal says:

    oh wow, I got it! I found the problem was when you were instructing us to change offset paths to — pt, I was doing that but my Illustrator is set in mm! It looks just like yours now ) Thankyou!

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  2. [...] Tackle TwillTackle twill is a widely used embroidery technique that involves sewing down nylon twill to a garment with zig zag stitching. This tutorial will show you how to recreate the tackle twill look with Illustrator’s Appearance palette. [...]

  3. [...] Tackle TwillTackle twill is a widely used embroidery technique that involves sewing down nylon twill to a garment with zig zag stitching. This tutorial will show you how to recreate the tackle twill look with Illustrator’s Appearance palette. [...]

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